Masonry Season

Masonry Season

The cold stays in the shadow of the deep porches long after the sun clears the ridges, but by early April the south-facing brick walls in Knoxville's older neighborhoods hold the afternoon heat. That heat is the signal.

There is a distinct weight to the beginning of this season: the iron rattle of staging pipes unloaded from a flatbed, the clack of extension ladders telescoping up against gutters, the dry rhythmic rasp of a steel scraper finding the loose edge of old paint. For months the historic frame and brick buildings of these East Tennessee valley towns — from the residential streets of Knoxville's Old North to the commercial blocks of Maryville — have withstood the winter damp. Now the weather allows them to be tended.

On a scaffold two stories up along a flank of nineteenth-century brick in Fourth and Gill, a mason drives a plugging chisel into a failing vertical joint. The dust that falls onto his gloved hands is pale, dry, and rich with lime. The old brick here is soft and porous, and it asks for a mortar that matches its own flexibility. When modern Portland cement gets packed into these walls during a winter patch, its rigid strength turns against the wall. As the house settles or winter moisture expands, the hard cement refuses to give, and the face of the soft brick fractures and shears off in ragged flakes. Half of what the chisel removes is weather. The other half is somebody's shortcut from a colder month.

To know why the joint failed, it helps to know what the wall is and how it came to stand here. The brick was molded from river clay dug out of the bottoms along the French Broad and the Holston, fired in scove kilns that stood in brickyards on the edge of town through the back half of the nineteenth century. Each one carries the marks of a hand process — the drag of a thumb across a wet face, a slight bow where it dried unevenly, the color shifting with where it sat in the stack. The brick nearest the fire burned dark and dense, almost to glass; the brick at the cooler edges came out soft and salmon-pink. A crew laid the wall from the ground up across a single building season, mixing the mortar on site from lime burned within the region and sand screened from the same rivers that gave up the clay. The men who did it are a hundred years gone. The wall they raised is what a mason stands on a scaffold to keep.

The wall has been kept before. A mason who can read it finds the generations in the joints: the original lime work, soft and pale; a band of harder gray repointing from the 1950s where a hand reached for the cement that was modern then and did the brick no favors; a stretch of the correct lime put back a decade ago by someone who knew better. Each spring the building got the attention the weather allowed, or it went without, and the joints record both. The houses still standing along these streets are the ones that got tended, round after round, hand after hand, for a hundred and forty springs. Nothing about that work was dramatic in any single year. It accumulated.

The wood holds the same history. The weatherboards are pine and poplar milled from timber that grew within a wagon's haul of the lot — heart pine, dense and resinous, which is why the boards are still sound under a century of coats. The paint itself reads like sediment. The bottom layer is lead-white, brushed on thick when the house was new. Above it lie the rounds that followed, each laid over a surface scraped and tended in a spring much like this one. A building keeps its skin the way a man keeps a fence line: a stretch at a time, every year, inside the working window the year hands him. The cornice a carpenter is about to repair was profiled by a millwright who has no name left in any record, only the shadow line his molding throws across the clapboard at four in the afternoon.

That shadow line is what the season comes back for. Lime mortar demands a patient calendar. It cannot take frost while curing, so the tubs of slaked lime and coarse sand sit idle through the mountain winter. Only now, with the night temperatures holding reliably above freezing, can the masonry season open. The mason works methodically, clearing the dead material by hand, cutting the joint square and deep enough to take a fresh bite, preparing the track for the new lime paste to be packed in and cured by the spring air. He matches the joint width the original crew used, because a wider line would read wrong on a wall this old and would hold water where it shouldn't.

Around the corner of the house, a painter slaps a magnetic dial thermometer against the side of his steel toolbox. The needle hovers at fifty-four degrees. He picks up his long-handled scraper and reaches for the underside of the eave. Exterior paint is hostage to these brief weather windows. To set into a durable skin, the pine and poplar weatherboards must be thoroughly dry and the air must hold above fifty degrees. In deep winter the wood carries too much trapped moisture; in the thick steam of an East Tennessee July the humidity keeps the oils from curing, blistering the finish before it can dry. Spring is the first clean opening after the long idle cold. The painter works with a steady downward pull, the steel blade stripping ribbons of dead white primer to expose the orange tint of raw, tight-grained heart pine — the same grain a brush first covered when the house was young.

Near the roofline a carpenter fits a small dutchman into a rotted section of the cornice, shaving the cedar block with a pocket plane until its shadow line matches the original profile. Above him a roofer runs a hand seamer along a wrinkled length of copper valley flashing, closing the metal before a summer downpour can find the plaster ceilings in the rooms below. They work by hand, their pace set by the moving shadow of the house and the rising afternoon wind. Nobody is racing. The window is generous if you respect it and unforgiving if you don't, and these men have worked enough seasons to know which.

By mid-afternoon the sun is direct. The mason packs the damp lime into the raked joints and strikes the face with a trowel to match the weathered profile of the wall, so the repair will read as part of the original rather than a scar across it. The painter shifts his canvas drop cloths to follow the shade, his forearm dusted with the pale chalk of old primer. The work moves at the reach of an arm and the steady progression from one rafter tail to the next. When the sun drops behind the ridge, the tools go back into the truck boxes. The fresh mortar is left to cure in the cooling air, drawing carbon dioxide out of the atmosphere as it hardens back into stone, and the bare wood waits for the next dry morning.